From concept to production, our modern facility delivers high-quality aluminum castings with precision and reliability.
Our commitment to quality and environmental stewardship is reflected in our certifications.
With two dedicated foundries, we deliver versatile aluminum castings in permanent mold and greensand to meet your exact specifications.
Sand casting utilizes a mixture of sand, clay and water compacted to form each mold half. Our greensand foundry handles both low and high volume jobs using Squeezer, Cope & Drag, Floor, or Hunter methods.
Our tilt-pour permanent mold process employs precision-machined cast iron molds to achieve near-net-shape castings, reducing machining needs. We produce castings ranging from 0.5 lbs to 57 lbs with outstanding accuracy and consistency.
Castings may require multiple sand cores depending on the empty space needed. At PPF, we produce all Shell Cores and No Bake Cores in-house, working closely with you during design to handle empty spaces effectively.
Mold design, filling, solidification and cooling are simulated and validated with MAGMASOFT, optimizing the design process for cost-effective solutions and reducing implementation costs.
Our state-of-the-art technology allows our pattern shop to rapidly prototype and test molds for increased production speed. This helps our team identify and solve problems before the first part is poured.
Working with our QA department, issues can be addressed and changes made quickly to meet your changing part requirements.
Our design team creates the optimal pattern mold to meet your exact requirements.
Our trained engineers accept your CAD files with Solidworks and Surfcam compatibility for maximum compatibility.
With Zeiss ATOS 5 3D Scanning capability, we can reverse engineer your sample parts in extreme definition and create precise CAD files.
We can take your drawings and transform them into reality with expert precision and attention to detail.
Our advanced pattern design shop and greensand foundry provide the flexibility and capacity to handle production runs of any size with precision and efficiency.
Our state-of-the-art pattern design shop and greensand foundry deliver versatile casting solutions tailored to your needs. We produce both no-bake and baked shell cores in-house and expertly retrofit existing pattern designs for optimal performance.
Our advanced heat treatment process, featuring continuous batch solution and precision aging ovens, ensures optimal thermal processing for superior casting quality.
Our comprehensive finishing services include advanced CNC machining, robotic trimming, and a full paint shop for all your powder coating needs, delivering a polished final product.
Supported by multiple ISO certifications and rigorous quality control, we leverage Checkmaster CMM systems, quantometers, tensile testers, and Zeiss ATOS 5 scanning to ensure maximum quality assurance at every step, delivering castings that consistently meet the highest industry standards.
Thorough inspection and testing, utilizing advanced tools like Checkmaster CMM systems and quantometers, guarantee every casting adheres to precise specifications.
Our commitment to relentless process refinement, guided by cutting-edge technologies such as tensile testers and Zeiss ATOS 5 scanning, drives ever-improving product quality.
Strict compliance with detailed quality procedures ensures unwavering consistency across all production runs, reinforced by industry-leading equipment and expertise.
Ready to discuss your aluminum casting needs? Reach out to our team for expert assistance.
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Production Pattern & Foundry
10 PPF Way
Mound House, NV 89703
(775) 283-4050
(775) 283-4070
Monday - Friday: 6:00 AM - 5:00 PM
Saturday & Sunday: Closed
